Biodegradable Mulch Film Blowing Machine

Biodegradable Mulch Film Blowing Machine

——3 layers high speed Plastic co-extrusion Film Blowing Line

Features of Biodegradable Mulch Film Blowing Machine(DC-Z50X30X2+65X30X1-1600mm)

1. Valid film lay flat width: 600~1300mm

2. Film thickness: the best scope 0.03~0.15mm

3. Raw materials: LDPE; LLDPE; HDPE ;MLLDPE ,and EVA ;

4. The structure of film: ABC;

5. Film tolerance: ≤±7%(when the thickness is 0.07mm)

6. Output: about：100-160kg/h, depending on resin and product dimensions

7. Extrusion output：310kg/h

8. The total power capacity:155KW ,380V/50HZ

9. Line outer dimensions: 11500x5500x9200mm (L x W x H)

10. The weight of machine: 22000kg

11. Painting :first wash and clean and polish smooth,

Second anti rusty painting, paint final color twice

Extruder: (3 Sets)

1.1 Screw

a. Diameter: 50mm; 65mm; 50mm

b. L/D ratio: 30:1

c. Structure: separating, barrier and mixing

d. Material: 38CrMoA1A,

e. Heating treatment: forging, heat treatment and nitrification, bimetallic;

1.2 Barrel

a. Hole diameter: 50mm; 65mm; 50mm

b. Material: 38CrMoA1A,

C. Heating treatment: forging, heat treatment and inner hole nitrification, bimetallic

1.3 Max. screw rotating speed: 110r/min

1.4 Forced water chilling for feed section of barrel, adopted ceramic heater with inner cooling structure for transmission, measure and mixing sections.

1.5 Barrel heating zone: three/four zones

1.6 Barrel cooling blower: 240x3sets/370Wx4sets/240x3sets

1.7 Gear box, JY173/225/173#

a. Gear type: standard involute cylindrical skew wheel

b. Material for gear: 20CrMnTi, through high frequency quenched treated and precise grinding.

c. Lubrication wary: forced all cycle lubrication

d. Cooling way: force water cycle cooling for oil temperature

e. Oil filtering way: disassemble outside oil filter with cooler

1.8 Extruder main motor: 22KW/37KW/22KW; SIEMENSE brand

1.9 controlled by EURA inverter

1.10The max. extrusion of ￠65mm is 130kg/h;

The max. extrusion of ￠50mm is 90kg/h;

1.11 Stainless hopper: 75kg/p

Screen changer: 3 sets

2.1 With domestic melt pressure and temperature sensor before changer,3 sets

Die head(IBC system) & Chiller: 1 set

Introduced advanced technology from Germany, designed by CAD, use imported German TC2.8K four-axis simultaneous machining center to produce spiral die. The die will be with features of high precision, good finish and no deformation.

3.1 Basic Structure: 3 layer spiral type

3.2 Die Material: All made of 40Cr alloy steel.Through forging, heat treatment , processed in 5 axis machining center ,then applying advanced polishing technology to make the dies surface as smooth as mirror. To ensure the flow channel evenly distribute materials and make sure that there is no stagnation area in the products, dies are further processed by non-electrolytic nickel plating, wear resistance and corrosion resistance of the dies are also enhanced.

3.3 Diameter: Ф250~320mm.

3.4 Cold state die clearance: 2.4mm

3.5 dual display automatic temperature control

3.6 Heater: cast aluminum heater

3.7 Heavy loading trolley frame to fix die

Lifting unit for air ring, die ring die mandrel

3.8 IBC system (Optional parts)

IBC (ultrasonic closed-loop servo-control) system consists of gas exchange device, internal cooling air ring, in and out air blower, signal detection and control circuits, etc... The system not only can rapidly cooling bubble, exhaust inner heat, water molecules and emissions of bubble,but also can supply new cooling air, lower the inner temperature of the bubble, increase the output and improve the mechanical properties of films and so on.

3.8-1 Bubble Internal Cooling Gas Exchange Device: One set

3.8-2 Bubble Internal Cooling Control System: Mitsubishi PLC control system

3.8-3 Bubble Detection Sensor: Three sets, ultrasound detection sensor, from Germany P + F,

3.8-4 Inlet and outlet air blower: 2 sets, 7.5KW centrifugal blower, control by EURA frequency converter.

3.9 Chiller 1 set (Optional parts)

3.9-1 Cold water machine + cooler exchanger 2 sets

3.9-2 cooling capacity: 49966Kcal/h (58.1Kw)

3.9-3 Compressor power: 8.96*2KW

3.9-4 Temperature control range: 5℃－35℃

3.9-5 voltage: 3PH~380V 50HZ

3.9-6 refrigerant: R22

3.9-7 In-out water: 2"(inch)

3.9-8 Condenser type: efficient finned tube type

3.9-9 Evaporator types: efficient coil type

3.9.10 Water chillers main configuration list

Precision dual lip automatic air ring: 1 set

4.1 Structure: the out air orifice be adjusted according to the processing

4.2 Material: cast aluminum

4.3 Blower power: 11kw, 1 set, controlled by EURA inverter.

Take off unit and -oscillating rotating system &EPC; system

Traction system reverses horizontally for ± 360 °, to ensure that the film maintains a constant linear velocity. The driven system, collapsing unit, traction devices and film rotating device are moving relatively to the bubble at the speed of 0. 1 - 0. 3r/min for ± 360 °, so that the thickness deviation caused by die, the air ring and the tower frame is distributed at random, which ensures that the high-quality film are rolled at the winder. (Optional parts)

5.1 Traction Frame: three layer, square integrated structure

5.2 Structure Type: horizontally ± 360 ° rotary

5.3 Rotary Motor: Dragged by 550W motor and, Frequency Adjusted by frequency converter

5.4 Motor of Upper Traction: 1.5KW, frequency brand

5.5 V-shaped Device: Adopts aluminum alloy guide roll V-shaped plate, which synchronously rotating with upper rotation device.

5.6 Corrective Device (EPC system): Ultrasonic sensing detection correction, ensured the accuracy of detection

5.7 Under Traction Device: pneumatic-operated clamping device with two rollers,

traction motor power 1.5KW，Control system is EURA frequency .

5.8 Bubble Stabilized Frame: cage type bubble stabilized frame, one set

Bubble cage controlled by electric motor drive, retractable roller is bent with turning point type and with material aluminum fluorine coated so that not stick and break the film.

5.9 Corona 1 set (Optional parts)

The detail information of corona

The electrode rack

Tower

6.1 Inner platform and inclined ladder are assembled with safe banister

6.2 A group of aluminum alloy guiding roll

6.3 A group of curved spreaded roll

Winding unit Winding unit (automatic winder)

7. Winder: 1 set (automatic winder)

7.1. Winding mode: surface friction back to back double automatic winder, controlled by EURA inverter

Cutting film and change the roller by automatic;

The cylinder equipped the PAIKE brand

All the winder control system in PLC

1 sets automatic tension controll (Optional parts)

7.2. Winding motor power: 1.5kw

7.3 Max. film width:1500mm

7.4 Max. reel width: 800mm

7.5 Max. winding speed: 60m/min

7.6 Winder shaft: 3 inch x 5 pieces

7.7 The width of roller is 1600mm

7.8 The open knifes 2sets

7.9 The slitting knife 3sets

7.10 Recycle waste film system on line

The recycle system on line detail information as below

Film recycling machine

Crush motor: 1.5 [HP]

Turning diameter: 130mm

Length of knife[mm]: 123

Knife material: Tungsten steel

Fixed qty of knifes[PC/set]: 2

Qty of turning knife[PC/set]: 3

Mesh size [mm]: 3-5

Windmill motor: 2[HP]

Screw motor: 1/2HP

Cyclone separator[mm]: 300

Working capacity[kg/hr]: 15-30

Packing size L*W*H(M): 1.1*0.9*0.8M

Weight [KGS]: 180KGS

Hopper type conveying screw

Electrical Control System

The main motor choose SIEMENSE brand motor

The inverter adopt the EURA brand

The PLC choose SIEMENS brand

The contact and relay and switch adopt the Schneider brand

The temp. controller adopt the Omron brand

The SSR choose the Omron brand

The bearing of winder and haul-off roll adopt LK brand

The cylinder for winder fly knife choose PAIKE brand

The working situation of machine

The spare parts

(1) The heater for extruder: 4 pieces (different types)

(2) The heater for screen changer: 4 pieces

(3) The heater for die head: 2 pieces

(4) 5 pieces K style thermocouple

(5) The air cock for air shaft: 2piece,

(6) The cable and the gas circuit of the machine

THE PICTURE FOR YOU REFERENCE

IBC SYSTEM (INNER BUBBLE COOLING SYSTEM)

AIR CHILLER AND AIR EXCHANGER

OSCILLATING SYSTEM AND EPC SYSTEM

Automatic deviation correction system

Corona treater

Biodegradable bag is a kind of bag that can be decomposed by bacteria or other organisms. It is made of corn based materials, or paper, organic materials or polycaprolactone. The world uses about 500billion to 1trillion plastic bags every year. Biodegradable bags are as strong as plastic bags in the traditional sense. They are a good substitute for plastic bags in our daily life. But it can also protect the environment.

Will the cost of degradable raw materials restrict the development of biodegradable mulch film blowing machine?

Many people have also found that when they go shopping in the supermarket, the price of plastic bags has doubled. The original 0.3 yuan plastic bag may now cost 0.6 yuan to set a higher price. Will the high price of degradable plastic bags become a resistance to the promotion of degradable plastic bags? Is it necessary to buy biodegradable mulch film blowing machine?

On July 10 last year, nine departments jointly issued the "Notice on Solidly Promoting the Control of Plastic Pollution", proposing to strengthen the supervision and management of the discontinuation of the use of non-degradable plastic bags in commodity retail places, takeaway services, various exhibition activities, etc. measures to promote the control of plastic pollution. Judging from the country's series of measures, it is certain that the country's opinions on the development of degradable plastic bags are very clear. A biodegradable mulch film blowing machine is necessary!

 From an industry point of view, the most common biodegradable plastic PLA is an example. The unit price of raw materials is 25,000 to 30,000 yuan/ton, while the raw material price of one ton of polyethylene is generally below 10,000 yuan. Biodegradable mulch film blowing machine In the process of film blowing and bag making, because of different raw materials, in terms of technology, manufacturers pay more attention to the characteristics of degradable raw materials and design more accurate process data. It is worth mentioning that one piece of equipment that many people advertise can complete the blowing of various or various raw materials, which is neither scientific nor rigorous. As simple as the die head, tension, mesh number of the mesh, etc., it must be tailored, and the best results can be achieved with more accurate, precise and suitable data.

The cost of raw materials is the primary factor for the high cost of degradable plastic bags. With the development of science and technology and the continuous efforts of scientific and technical personnel, all this is bound to be the same as other industries, and new technologies and new materials are constantly emerging.

As biodegradable mulch film blowing machine suppliers, TINUO offers you high-performance biodegradable mulch film blowing machine made in China with good price. Contact us right away for more details.

Why choose us?

• Our Biodegradable Bag Making Machines are versatile and can be used in a variety of applications.
• We uphold the strategic thinking of safety, rationality and sustainable development, adhere to the entrepreneurial spirit of being realistic and enterprising, united and dedicated, and serve the society with high-quality products.
• We offer tailor-made solutions for all your Biodegradable Bag Making Machine needs.
• Advanced equipment, professional technology and perfect management ensure that our Biodegradable Mulch Film Blowing Machine are always at the forefront in the same industry.
• Our Biodegradable Bag Making Machines offer a greener alternative to traditional plastic bag machines.
• Our company implements the combination of production, learning and research, and has built a scientific research team and a technical team of employees.
• As a Chinese factory, we specialize in producing high-quality Biodegradable Bag Making Machines.
• As an experienced manufacturer, we provide product and service solutions for many of the most successful companies, and it is not only service that characterizes us, but also quality and price.
• Our Biodegradable Bag Making Machines are easy to maintain and repair.
• Improving detection methods, realizing automated operation, and improving efficiency are the main directions of the company's current product research and development.

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