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Automatic Non Woven Bag Making Machine

Automatic Non Woven Bag Making Machine

Auto non woven roll feeding-> Auto tension control, centralization-> Mouth folding-> Handle welding-> Handle folding-> Online impression-> Bag forming-> Bag folding -> Bag collection -> Bag auto packing
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Product Introduction

Automatic Non Woven Bag Making Machine

(AUTOMATIC NON WOVEN BOX BAG MAKING WITH ONLINE HANDLE ATTACH)


Machine Description of Automatic Non Woven Bag Making Machine

Schematic diagram

image001


Process flow

Auto non woven roll feeding-> Auto tension control, centralization-> Mouth folding-> Handle welding-> Handle folding-> Online impression-> Bag forming-> Bag folding -> Bag collection -> Bag auto packing


Bag samples

1


Bag Folding (Standard Type)

Additional Function - Bottom inside folding (M Type)

image004





Machine Technical Data

SN

Item

Specification

1

Roller width

550-1160mm

2

Bag making speed

60-85pcs/min

3

Bag Width

180-500mm

4

Bag Height

220-450mm

5

Gusset

80-200mm

6

Power supply

380V

7

Total power

35KW

8

Rated power

12KW

9

Overall size

L 9500* W 4100* H 2625mm

10

Weight of Machine

12000KGS (40HQ*1)

11

Handle Length

380-600mm

12

Handle Width

25mm


Main Equipment and Description

SN

Part

Picture

1

Feeding Unit

image005

2

Soft Handle
Sealing Unit

image006

3

Host Box Forming Unit

image007

4

Bag Folding Unit
Additional Function

image008

5

Bag Collect Unit

image009


Part 1 Feeding Unit

SN

Item

Manufacturer

Qty

Specification

Picture

1

Roll Feeding

ALLWELL MADE

1SET

Auto tension control

image010

2

Roll Diameter


1SET

Max 1400mm

image012

3

Roller Control Device



10KG Magnetic power tension

image014

4

Correcting Deviation Device


1SET

Automatic EPC system

image016

5

Automatic Shutdown System



Automatic tracking control

image018

6

Photoelectric Eye

CK

1SET

Automatic adjusting

image020

7

Bag Mouth Folding Device

ALLWELL MADE

2SETS

Automatic adjusting

image022

8

Bag Mouth Sealing Device

ALLWELL MADE

2SETS

Automatic adjusting

image024

9

Ultrasonic

ALLWELL MADE

2SETS

Ø55MM Round mould

image026

10

Bag Mouth Folding Step Motor

SOYO

1SET


image028

11

Converter Motor

SUCHUAN, SHANGHAI

1SET

1.5KW

image030


Part 2 Soft Handle Sealing Unit

SN

Item

Manufacturer

Qty

Specification

Picture

1

Handle Feeding Part

ALLWELL MADE

2SETS

Max Diameter up to 1000mm

image032

2

Automatic Shutdown System


2SETS

Each side have one electric eye checking the fabric.

image034

3

Online Handle Sealing Device


2SETS

Handle Length: 380-600mm
Handle Width: 25mm

image036

4

Touch Screen

WEINVIEW ,TAIWAN

2SETS


image038

5

Ultrasonic

ALLWELL MADE

4SETS

Two sets each side;
Ø55MM Round mould 1SET;
200X100MM
mould 1SET

image040

6

Handle Sealing Part 110 Step Motor

SOYO

4SETS

Two sets each side

image042

7

Handle Sealing Part 57 Step Motor

SOYA

2SETS

One set each side

image044

8

Handle Sealing Part 42 Step Motor

SOYO

4SETS

Two sets each side

image046

9

Direct Current Motor


2SETS

One set each side

image048

10

Handle Sealing Part Forward/Backward Step Motor

SOYO

1SET


image050

11

Inverter

DOVOL, TAIZHOU

2PCS

One set each side

image052

12

Relay

SCHNEIDER, GERMANY

8PCS

Four sets each side

image054

13

57 Step Motor/42 Step Motor Drive


6PCS

Three sets each side

image056

14

110 Step Motor Drive


4PCS

Two sets each side

image058


Part 3 Host Box Forming Unit

SN

Item

Manufacturer

Qty

Specification

Picture

1

Bag Width Adjusting Shelf Device

ALLWELL MADE

1SET

Automatic Height Adjusting according to bag width plus gusset

image060

2

Online Creasing Device

ALLWELL MADE

1SET

Automatic Adjusting according to bag gusset

image062

3

Cutter Device

ALLWELL MADE

1SET

Strike-slip dislocation cutter, Save 6mm fabric each cut

image064

4

Mould Up/Down Device

ALLWELL MADE

1SET

Shelf adopt whole castings

image066

5

Box Bag Gusset Forming Device

ALLWELL MADE

2SETS

Each side with visual ultrasonic sealing push device

image068

6

Touch Screen

WEINVIEW ,TAIWAN

1SET

Main Operation Computer

image070

7

Remoter

ALLWELL MADE

1SET

One Transmitter;
One Receiver

image072

8

Host Mould Up/Down Servo Motor

INOVANCE, SHENZHEN

1SET

9.5KW
(Or YASKAWA , JAPAN 7.5KW)

image074

9

Ultrasonic Power Servo Motor

DELTA ,TAIWAN

2SETS

2KW

image076

10

Bag Grab Servo Motor

DELTA ,TAIWAN

2SETS

2KW

image078

11

Online Creasing Servo Motor

DELTA ,TAIWAN

1SET

1.5KW

image080

12

Cork Base Forward/Back Servo Motor

DELTA ,TAIWAN

1SET

400W

image082

13

Side Insert 110
Step Motor

SOYA

4SETS


image084

14

Feeding Servo Motor

DELTA ,TAIWAN

2SETS

14.1KW

image086


image088

15

Bottom Inserter Advance/Back Servo Motor

DELTA ,TAIWAN

2SETS

750W

image090

16

Bottom Inserter Up/Down Step Motor

SOYO

2SETS


image090

17

Cutter Step Motor

SOYO

1SET


image093

18

Bag Release Step Motor

SOYA

4SETS


image095

19

Left/Right Panel Step Motor

SOYA

2SETS


image097

20

Shelf Up/Down Step Motor

SOYO

1SET


image099

21

Online Creasing Position Adjusting Step Motor


1SET


image101

22

Online Creasing Distance Adjusting Step Motor


1SET


image103

23

Bag Release Position Adjusting Step Motor


4SETS


image103

24

Photoelectric Eye Adjusting Step Motor


1SET


image105

25

Ultrasonic

ALLWELL MADE

2SETS

350*50MM Glyptic mould

image107

26

Ultrasonic

ALLWELL MADE

2SETS

200*100MM Glyptic mould


27

Host Motion Controller

TRIO ,BRITAIN

1SET

Strong security of machine more safe operation

image109

28?

Host Programmable Logic Controller (PLC)

DELTA,TAIWAN

2SETS


image111

29

Host Box Forming Unit Inverter

DELTA,TAIWAN

1SET

2.2KW

image113

30

Circuit breaker
3P110A

SCHNEIDER, GERMANY

1PCS


image115

31

Circuit breaker
1P10A

SCHNEIDER, GERMANY

18PCS


image117

32

Contactor

CHINT,CHINA

4PCS


image119

33

Relay

SCHNEIDER, GERMAN

9PCS


image121

34

Pneumatic component

AIRTAC,TAIWAN



image123

35

Pneumatic component

SMC



image125


Switch

SCHNEIDER, GERMAN



image127


Part 5 Bag Collect Unit

SN

Item

Manufacturer

Qty

Specification

Picture

1

Bag Collect Device

ALLWELL MADE

1SET


image129

2

Inverter

DOVOL, TAIZHOU

1PCS


image131


image133

3

Programmable Logic Controller (PLC)

DELTA,TAIWAN

2SETS


image135

4

Relay

SCHNEIDER, GERMAN

3PCS


image137


image139

5

Step Motor

SOYO

1SET


image141

6

Magnetic Valve

AIRTAC

2SETS


image143

7



1SET


image145

8

Touch Screen

WEINVIEW ,TAIWAN

1SET


image147

9

Converter Motor

SUCHUAN, SHANGHAI

1SET

1.5KW

image149


Leader Non Woven Box Bag Making Machine Comparison

No

Item

ALLWELL MACHINERY

OTHER SUPPLIER

1

Industry character

Professional focus on non woven bag making industry, with R & D and innovation

Variety business, as plastic package, cover lots of other business

2

History

We keep R & D for four years, Leader has been sold since 2013 about five years

Imitation, sales less than three year

3

Market share

>80%

<20%

4

Machine Weight

12Ton

4-6Ton

5

Steel cutting and welding

Sawing machine: smooth incisions, standard angle.

Ordinary abrasive cutting off machine.

Standard welding platform:Guaranteed The levelness and verticality of steel welding

No standard welding platform. Welding free on the ground, Frame deformed easily.

6

Parts processing technology

Three-dimensional five-NC machine tools: high precision, high quality. We regard precision and quality as the standard.
Seriously deal with each processing accessories.
(Example: 1. Heidelberg screws 2. What is three-dimensional five-sided processing)

On the outside processing, with the most common pain plus vertical processing machine, do not pay attention to quality and precision, to efficiency.

7

Left and right large board

Board thickness is 4cm, the machine running stable under high-speed producing.

Relatively thin, Production instability (one aspect)

8

Side insert board

Single castling, levelness is very good, producing steady, Easy adjust

Use screw to joint the parts, easy inclined, Not at right position, producing not steady, bag mouth not at same level

9

Electrical

11 sets servo motor, 33 sets stepping motors,safe and steady, Long working life

Normal China made servo motor & stepping motor, cylinders low quality

10

Controller

Trio motion controller with PLC combined, double protection, Signal is not disturbed, Safe and steady, long service life

Only PLC control, easy to be to be distracted, not safe

11

Guide rail + Mould

Low noise,energy saving.Adopt smart mould save time for changing mould and save money

Normal mould, long time for changing mould, high cost of mould, Customize mould need time,can not use in time

12

Ultrasonic

Our Own brand Ultrasonic, 72 hours running test, quality guaranty, after sales service in time

They purchase Ultrasonic from other company, don't have their own brand ultrasonic.
Quality and after-sales service can not be guaranteed.

13

Touchscreen control system

Get ability to analyze production data, such as machine stop reason, etc.

Normal display system

14

EPC system

3 EPC system

1-2 EPC system

15

Intelligence level

Allwell Machine adopt more intelligent design to operation more conveniently.
Reduce the time when you change bag size and save more time for produce

It is high dependent on the worker's operation skill, experience and good eyes.
Need more time for operation when change the bag side, and waste more material cost and time cost.


Leader Compare With Similar Products

Leader

Other

image151

image152

The whole castings

Iron plate splicing, screw fixation

image153

image154

The whole castings

Splicing structure

image155

image156

The whole castings

Splicing structure

image157

image158

Photoelectric Eye for Correcting Deviation
Automatic Adjust

Photoelectric Eye for Correcting Deviation
Hand Wheel Adjust

image159

image160

Bag Mouth Folding Device
Automatic Adjust

Bag Mouth Folding Device
Hand Wheel Adjust

image161

image162

Bag Mouth Sealing Device
Automatic Adjust

Bag Mouth Sealing Device
Hand Wheel Ad

image163

image164

Online Creasing Device Position & Distance
Automatic Adjust

Online Creasing Device Position &Distance;
Hand Wheel Adjust

image165

image166

Bag Width Adjusting Shelf Device
Automatic Adjust

Bag Width Adjusting Shelf Device
Hand Wheel Adjust

image167

image168

Bag Release Device Position
Automatic Adjust

Bag Release Device Position
Hand Wheel Adjust


Leader Electrical

Leader machine equip One Britain Trio motion controller and One Taiwan Delta PLC to guarantee the safety and stability, have 11 servo motors and 23 step motors in host unit, 10 step motors in soft handle sealing unit, 1 step motor in bag collect unit.


Spare Parts

A.> Attachment 1 – Spare parts for free

B.> Attachment 2 – Spare parts we suggest to buy


Facilities (Buyer prepare before engineer arrives)

Electric: 3-phase, 4-wire; 380V±10% 50Hz

Air: 0.75Mpa; 15KW screw-type compressor is suggested.


Precautions for operation of automatic non woven bag making machine

1. Turn on the main power switch of the machine tool, check whether the equipment is leaking, and preheat the barrel and mold according to the set process temperature requirements. When the temperature of the barrel reaches the process temperature, it must be kept warm for more than 20 minutes to ensure the temperature of each part of the barrel. uniform. If no abnormal phenomenon is found, the oil pump can be officially started, and the operation can only be started after "motor on" is displayed on the screen. Check whether the function of the safety door is normal.

2. Manually start the screw rotation, check whether the screw rotation sound is abnormal or stuck.

3. The operator must use the safety door. If the travel switch of the safety door fails, it is not allowed to start the machine, and it is strictly forbidden to operate without the safety door (cover).

4. Various cover plates and protective covers of the electrical, hydraulic and rotating parts of the operating equipment must be covered and fixed.

5. Non-operators on duty, no one is allowed to press the buttons and handles without permission, and two or more people are not allowed to operate the same blown film machine at the same time. Relevant personnel to troubleshoot.

6. When the machine is repaired or the mold is cleaned for a long time (more than 10 minutes), the injection seat must be moved back so that the nozzle leaves the mold, and the motor is turned off. When the maintenance personnel repair the machine, the operator is not allowed to leave his post.

7. Avoid the danger zone. When cleaning the nozzle rubber head, it is not allowed to clean it directly by hand, and iron pliers or other tools should be used to avoid burns. Climbing and shelving items to prevent soup injury, electric shock and fire.

8. When the hopper is not feeding, it is not allowed to use metal rods and rods, and violently poke the hopper to avoid damage to the split screen, shield cover and magnet frame in the hopper. If the screw is rotating, it is very easy for the metal rod to be involved in the machine. Severe damage to equipment accidents.

9. If abnormal sound, peculiar smell, sparks, oil leakage and other abnormalities are found during the operation of the machine tool, stop the machine immediately, report to the relevant personnel immediately, and explain the failure phenomenon and the possible cause of the occurrence.


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TINUO is one of the most excellent packaging equipment complete solution suppliers in China. Our Automatic Non Woven Bag Making Machine Using the latest cutting-edge manufacturing processes, it benefits from mechanical durability and smooth operation. Welcome new and old customers to consult and buy. If you are looking for Bag Making Machine manufacturers and suppliers, we will provide the best service and products, please feel free to contact us for the best price and more detailed introduction of Automatic Non Woven Bag Making Machine. WENZHOU DINGCHUANG INTELLIGENT TECHNOLOGY is a packaging machine specialist in the field of machinery.

 

Why choose us?

  • Our factory is equipped with state-of-the-art facilities and equipment to ensure the highest level of quality and efficiency.
  • We are a high-tech comprehensive enterprise dedicated to the development, production, customization and sales of Automatic Non Woven Bag Making Machine.
  • We are a Chinese factory specializing in high-quality Non-woven Bag Making Machine products and professional services.
  • We are committed to providing customized Automatic Non Woven Bag Making Machine solutions to global users. With strong company strength, excellent product quality and perfect after-sales service, our products are well-received by domestic and foreign customers.
  • We offer customized solutions and tailored services to meet the individual needs of our customers.
  • As always, we are oriented by the modern enterprise philosophy and the spirit of "the pursuit of perfection" to constantly innovate and transcend, and constantly enhance the core competitive advantages of the enterprise.
  • Our Non-woven Bag Making Machines are durable, reliable, and long-lasting.
  • Our company has strong economic foundation, strong relationship network, complete technology and personnel allocation.
  • We pride ourselves on providing excellent customer support and after-sales services.
  • Our advantages are reduced prices, dynamic product sales workforce, specialized QC, solid factories, superior quality services for Automatic Non Woven Bag Making Machine.

 

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